Services & Capabilities

PCBA Capability Built for Robotics, Medical & Instrumentation

Send us your Gerber and BOM — we return a fully assembled, tested board. Below is the full technical envelope we operate inside, from bare-board fabrication and fine-pitch BGA assembly to in-house AOI / X-ray / ICT / FCT. Engineer-to-engineer, no MOQ games.

Core Services

Four Service Blocks — One Integrated Workflow

We deliver every stage under one roof, so you don’t coordinate between a fab house, a sourcing agent and an assembly shop.

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PCB Fabrication

Bare-board manufacturing across the full technology range used by our robotics, medical and instrumentation clients.

  • 1–20 layers, FR-4, HDI, aluminum MCPCB
  • Flex and rigid-flex circuits
  • Impedance-controlled builds
  • HASL / ENIG / Immersion Silver / OSP finishes
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Component Sourcing & BOM

Full turnkey BOM procurement with qualified alternative sourcing that reduces costs and lead times — 100% guaranteed to match the original design.

  • Authorized-distributor-first policy
  • Qualified alternatives — cost-down & lead-time optimized, 100% design-matched
  • Consigned, partial-turnkey and full-turnkey
  • Component lot & date-code traceability
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SMT + Through-Hole Assembly

Mixed-technology assembly on calibrated SMT lines, from 0201 passives to fine-pitch BGA.

  • 0201 to BGA, fine-pitch, QFN/LGA
  • Lead-free & leaded processes
  • Selective & wave soldering for THT
  • Double-sided & reflow + wave mixed builds
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Testing & Box-Build

Inspection and functional validation before shipment, plus system-level integration when you need the final product, not just a board.

  • AOI, SPI, X-ray for hidden joints
  • ICT & Functional Test (FCT)
  • IC programming & firmware flashing
  • Cable, enclosure & full box-build
Full Capability Matrix

The Specs Your Design Engineers Need

Use these three tables as a first-pass feasibility check across fabrication, assembly and testing. If your design sits outside these ranges, we’ll still review — many edge cases are achievable with additional process steps.

1PCB Fabrication

ParameterCapability
Layer count1 – 20 layers (standard); higher on request
Board materialsFR-4, High-Tg FR-4, Aluminum MCPCB, Polyimide (flex), Rogers on request
Board thickness0.4 – 3.2 mm
Min. trace / space3 mil / 3 mil (0.075 / 0.075 mm)
Min. mechanical drill0.2 mm
Min. laser drill (HDI)0.1 mm
Copper weight0.5 oz – 4 oz (heavier on request)
Surface finishHASL, Lead-free HASL, ENIG, Immersion Silver, Immersion Tin, OSP
Solder mask colorsGreen, Black, White, Red, Blue, Yellow, Matte variants
Impedance control±10% (standard), ±5% on request
Max. board size600 × 1200 mm (single panel)

2PCB Assembly (SMT + THT)

ParameterCapability
Component packages0201 – BGA, QFN, LGA, CGA, CSP, POP, µBGA
Min. BGA pitch0.3 mm fine-pitch
Min. chip component01005 on request / 0201 standard
Assembly technologySMT, Through-Hole, Press-fit, Mixed, Double-sided
Soldering processesLead-free reflow, leaded reflow, wave, selective
Assembly standardsIPC-A-610 Class 2 (standard) / Class 3 (on request)
Wire bondingStandard workmanship per IPC-J-STD-001
Max. assembled board size460 × 560 mm
Min. assembled board size10 × 10 mm
Placement accuracy±25 µm (chip), ±40 µm (fine-pitch)
Monthly capacity3M+ placements / month

3Testing & Inspection

Inspection / TestCoverage & Notes
SPI (Solder Paste Inspection)Post-printing, 100% inline coverage on SMT lines
AOI (Automated Optical Inspection)Post-reflow on both sides, dual-lane capable
X-Ray InspectionBGA, QFN and hidden-joint verification
ICT (In-Circuit Test)Bed-of-nails fixtures on customer request
FCT (Functional Circuit Test)Custom fixture design; we can build the fixture for you
IC ProgrammingJTAG, ICSP, bench & in-circuit firmware flashing
Burn-in & EnvironmentalTemperature / humidity stress for motion-critical boards
TraceabilityLot & date-code logging, laser serial marking on request
First-Article InspectionFull dimensional + visual FAI report before production release
Advanced Capabilities

Beyond Standard PCBA

When your design pushes past standard FR-4 + 0402 territory, these are the advanced capabilities we routinely execute for robotics, medical and instrumentation clients.

HDI HDI & Micro-Via

Laser-drilled blind / buried vias, stacked and staggered via structures, any-layer HDI on request.

Flex Flex & Rigid-Flex

Polyimide flex circuits, 2–8 layer rigid-flex, wearable and instrumentation cable-replacement builds.

Fine-pitch Fine-Pitch BGA / µBGA

0.3 mm pitch BGA placement, X-ray verified. Proven on SoC and FPGA-based designs.

Heavy Cu Heavy Copper

Up to 4 oz standard (heavier on request). Power-electronics and motor-drive boards for robotics.

RF / HS RF / High-Speed

Impedance-controlled stackups for low-noise analog, high-speed digital and RF front-end assemblies.

Thermal Aluminum / Thermal Mgmt

MCPCB (aluminum-core) boards for LED, motor control and heat-sensitive instrumentation loads.

Class 3 IPC-A-610 Class 3

High-reliability workmanship for medical and mission-critical boards, on customer request.

Box-Build Full Box-Build

Enclosure assembly, cable harness integration, labeling and final packaging ready for your end-customer.

Equipment Lineup

The Shop Floor Behind Your Board

Calibrated SMT lines and inspection stations for consistent quality on prototypes and pilot runs alike.

SMT Placement LinesHigh-speed chip shooters + multi-function heads for mixed-package placementSMT
Stencil PrinterFully-automatic inline printer with closed-loop vision alignmentPaste
Reflow Oven10-zone lead-free nitrogen-capable reflow for Class 3 profilesReflow
Wave & Selective SolderThrough-hole and mixed-technology soldering on dedicated THT lineTHT
SPI StationInline solder-paste inspection after stencil printInspection
AOI StationInline automated optical inspection after reflow, dual-sideInspection
X-Ray Inspection2D / 2.5D X-ray for BGA, QFN and buried-joint verificationInspection
ICT & FCT BenchesCustom bed-of-nails and functional test fixtures per projectTest
ESD-Compliant Shop FloorFull EPA zone with wrist-strap logging for medical-grade buildsEnvironment
Volume Tiers

Prototype, Pilot or Production — Same Team, Same Quality

No MOQ. No volume discrimination. The same engineers review your 5-piece prototype and your 5,000-piece production run.

Tier 1 Prototype 1 – 20 pieces · 3–7 working days after parts on hand
  • Full DFM review before we quote
  • Direct engineer communication, no sales queue
  • Ideal for first-article and design validation
Tier 2 · Most common Small Batch 20 – 500 pieces · 2–3 weeks typical
  • Pilot-run optimized cost structure
  • Component alternative sourcing assistance
  • Full AOI, X-ray and FCT coverage
Tier 3 Medium Volume 500 – 10,000 pieces · 3–5 weeks typical
  • Dedicated production line scheduling
  • Lot & date-code traceability
  • Release-to-ship inspection protocol
ServiceStandard Lead TimeExpress Option
Bare PCB fabrication5 – 7 working days48 – 72 hours
Turnkey PCBA (prototype)7 – 12 working days after parts on hand5 working days
Small-batch PCBA2 – 3 weeksOn request
Medium-volume PCBA3 – 5 weeksOn request
DFM review & quote turnaroundWithin 24 hoursSame-day for complete file packs
Value-Added Services

Everything Your Board Needs After SMT

Ship a complete, field-ready product — not just a populated PCB.

DFM ReviewFootprint, polarity & panelization check before quote
Conformal CoatingAcrylic / silicone / polyurethane options
PottingFor vibration & moisture-sensitive boards
Cable AssemblyCustom harnesses & hybrid cables
Test Fixture DesignBed-of-nails ICT & FCT fixtures
IC ProgrammingFirmware flashing & JTAG boundary scan
Serial & BarcodeLaser-marking for traceability
Custom PackagingESD, anti-static, retail-ready
Industry-Tailored Workflows

Three Verticals We Know Deeply

Each vertical gets a tuned workflow: EMC-focused testing for robotics, Class 3 workmanship for medical, low-noise handling for instrumentation. Read the full scope on the About page.

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RoboticsMotion control, servo drivers, LiDAR interface, AGV/AMR mainboards
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Medical DevicesIPC-A-610 Class 3 workmanship, ISO 13485 traceability, ESD-controlled
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InstrumentationDAQ boards, low-noise analog front-ends, lab & process analyzers
Before You Send an RFQ

What to Prepare for a Fast, Accurate Quote

Complete file packs get quoted within 24 hours. Missing files trigger one round of engineer-to-engineer clarification before we proceed.

Gerber Files (RS-274X)All copper layers, solder mask, silkscreen, mechanical outline, drill file
Bill of MaterialsExcel / CSV with designator, MPN, manufacturer, quantity, package
Pick & Place (CPL / XY)CSV with designator, X/Y coordinates, rotation, layer (top/bottom)
Assembly DrawingPDF showing orientation, polarity marks, special mounting notes
Special RequirementsIPC class, coating, testing requirements, box-build BOM if applicable
Quantity & TimelinePrototype qty, pilot qty, annual forecast, target first-article date
Our Process

From Your Design File to Delivered Board

Submit Gerber & BOM
Quote + DFM Review
Order Confirmation
Component Sourcing
SMT & Assembly
Testing & QC
Packaging & Ship

Ready to Get a Quote on Your Board?

Share your Gerber and BOM — we’ll return a full quote plus DFM feedback within 24 hours. Talk to a real engineer on WhatsApp, or drop an email directly to our team.

Chat on WhatsApp Email an Engineer
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